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Electrical Boxes

Electrical Boxes for Wiring Project
 

Electrical boxes enclose wire connections for applications such as a light switch, electrical outlet or light fixture. Specific boxes are designed for use indoors, outdoors, for attaching to the outside of walls, for behind walls and other applications.

In addition to enclosing wiring connections, electrical boxes:


        • Provide convenient access to electrical components for regular maintenance and upgrades and
        • Offer protection that grounds electrically charged wires and prevents short circuits that could lead to fire.
 
The National Electrical Code and local building codes regulate the types of electrical boxes that can be used in specific applications, as well as the manner of installation. In addition, code requires that electrical boxes not be covered with drywall, paneling or other wall covering, but with electrical box covers that can be matched to all boxes.
 
Check with your local building inspector before you start any electrical project and be sure to obtain required permits. When your work is complete, always have it inspected for compliance with local codes to ensure that it has been safely installed.
 
This buying guide describes the different types of electrical boxes, their materials and applications so you can feel confident you’re choosing the right box for your project.
 

Factors to Consider


Types of electrical boxes - Handy, junction, new-work, old-work, outdoor
Shapes and sizes - Standard rectangular, square, round or octagonal, ceiling
Materials - Metal, plastic or PVC
Features - Box covers, braces and bar hangers, extension rings, adjustable depth boxes
Installation and tips - Outdoor applications, ceiling fans, shallow boxes
 

Types of Electrical Boxes 


 
Handy Electrical Boxes Handy box – A handy box mounts on the surface of a wall and can contain light switches or receptacles. Handy boxes are ideal for areas where behind-the-wall installation is not possible or is difficult.
 
Electrical Junction Boxes Junction box – In a junction box, wires connect only to each other, never to a switch, receptacle or fixture. This type of electrical box allows circuits to be safely split and branched into different directions.
 
Electrical New-work Boxes New-work box – Electrical boxes installed as part of a new construction project are called new-work boxes. New-work boxes are mounted directly to studs or joists, or placed between two studs using a bar hanger before drywall is applied.
 
Electrical Old-work Boxes Old-work box – Remodeling boxes, also called old-work boxes, are electrical boxes designed to be installed after drywall has been hung. For example, if you need an additional outlet for a home office or theater. Old-work boxes hang on the drywall with clamps built in to the box. Our How to Install a Remodeling Box Project Guide walks you step-by-step through the installation of a remodeling box.  
 
Outdoor Electrical Boxes Outdoor box – Available in metal and nonmetallic units, outdoor boxes protect wiring from the elements with gaskets, sealed seams, and in some cases watertight covers.

Shapes and Sizes 


Electrical boxes come in a variety of shapes and sizes, each designed for a specific purpose. 


Standard Rectangular Shape Electrical Boxes Standard rectangular box – These most common boxes house a single electrical switch or outlet.
 
Square Shape Electrical Boxes Square box – Also called double-gang box, these boxes house two devices, either a combination outlet/switch or a pair of outlets or switches in one location.
 
Round or Octagonal Shape Electrical Boxes Round or octagonal box – Houses lightweight fixtures or safety devices in the ceiling such as a light or smoke and carbon monoxide alarms.
 
Ceiling Box Shape Electrical Boxes Ceiling box – Used for heavier fixtures, such as ceiling fans or chandeliers. Be sure to choose one that is specifically designated to support the extra weight.

Materials  


Electrical boxes are constructed of either metallic material, such as aluminum, steel or cast iron, or nonmetallic material, such as PVC or plastic. Each material provides the necessary protection to keep your home's electrical system working safely under specified conditions.


Metal Electrical Boxes Metal boxes have characteristics that differentiate them from plastic or PVC. Many local building codes require metal junction boxes because they are durable and ensure long lasting performance. In addition, metal boxes should be used for exposed indoor applications, such as with conduit in an unfinished basement.
 
PVC Electrical Boxes Plastic or PVC boxes are an inexpensive and easy-to-install solution for both new-work and old-work situations where they can be placed behind drywall. Plastic boxes should only be used with nonmetallic cable.

Features


Box covers: Once a box has been installed and devices have been attached to the wiring inside, code requires an appropriate cover.


        • Interior light switch and outlet covers can be plain or feature decorative designs to 
          complement your décor.
        • Exterior covers need to be watertight, and for outlets, you’ll want an in-use cover, 
          which  allows the outlet to stay covered completely even when something is 
          plugged into it.
        • Junction boxes have plain covers that hide the inside wires, yet still allow convenient 
          access

Box Covers

 
Braces and bar hangers are mounted between joists to allow lights or other devices to be positioned in a variety of locations. For example, when installing a ceiling fan in a finished ceiling, inserting a brace through a hole cut in the ceiling between joists allows for easy positioning and minimal ceiling repair work. Some bar hangers come with an electrical box attached. Braces and bar hangers
 
Extension rings allow you to increase the depth of your electrical box, providing more space to accommodate a larger number of wires. Extension rings
 
Adjustable depth boxes can be adjusted to allow installation of the box flush with the surface of a wall, no matter the depth of the wall material. Adjustable depth boxes

Installation Tips and Hints


• For new construction installations, diagram the room and be sure you have enough electrical boxes to 
  accommodate all the light switches, outlets and fixtures you need.
• When working in finished areas, use a stud finder to locate studs and make sure they don't interfere with 
   the placement of a new box.
• Trace an outline of the box on the wall where it will be installed to mark cutting lines. Utility knives work well 
   for cutting holes in drywall, keyhole saws are good for plaster and saber saws are useful for wood.
• Light switches are generally installed about 42 in. from the floor.
• Power outlets are generally 12 in. from the floor.
• Plan for future changes by clearly labeling all wires.