Free shipping

Water Heater Installation Basics

Installing a new water heater begins with the old heater. If you've got an electric heater, replace it with an electric heater, unless you're willing and able to run gas line and exhaust vents. If you've got a gas heater, stick with gas, unless your breaker box has room for (and you're willing to install) a new 240-volt circuit.

Whether the heat source is gas or electricity, make sure you shut it off before beginning work. Electric heaters can be cut off at the breaker box and may have an additional breaker closer to the heater. Gas heaters will have a cut off valve, usually with a red handle, along the line leading to the hot water heater.

Add to Your Projects

Steps

Step One

Remove the Old Water Heater

Turn off the water and gas supply valves and the power. Remove the electrical supply access plate at the top of the water heater. Check the connections with a continuity tester to make sure the power is off. Attach a garden hose to the drain valve and empty the tank. Using two pipe wrenches, disconnect the gas line at the union fitting if the pipe is galvanized or at the flare fitting if the gas supply line is copper.

Step Two

Disconnect the Water Lines

Using two adjustable wrenches or pipe wrenches, disconnect the piping above the tank. If the piping has been soldered into place, use a tubing cutter to cut it.

Step Three

Set the New Water Heater

Install the water heater in an area where it won't be cramped. Leave at least 6" of clearance around it for ventilation. Don't set it next to flammables.  Turn the water heater so that access to the burner and controls is unobstructed. Place a level on the side of the water heater and plumb it with plastic shims.

Step Four

Wrap the Heat Trap Fitting Threads

Use Teflon tape on the pipe threads. These fitting are directional and must be installed properly. Both have arrows showing the correct direction for installation. Attach the blue-coded fitting to the cold water inlet with the arrow facing into the water heater. Attach the red fitting to the hot water outlet with the arrow pointing away from the water heater. Tighten using two pipe wrenches or adjustable pliers.

Step Five

If You Removed the Shutoff Valve, Replace It

Sweat solder the shutoff valve to the end of the cold water supply pipe. Use a MAPP torch and lead-free solder to connect the valve to the supply line.  Solder with the valve in the open position to avoid overheating the parts.

Step Six

Install the Water Lines and Pressure Relief Line

Use two adjustable wrenches to connect the pipe from the pipe run to the water heater. Turn on the main shutoff and open all line valves. Open all the faucets in the house and run the water until it flows steadily from them.  Close the faucets.

 
How-To Overview
 
How-To Categories
Appliances
Bath
Building Materials
Décor
Doors & Windows
Electrical
Flooring
Kitchen
Lighting & Fans
Outdoors
Paint
Plumbing
Spring
Storage & Organization
Tools & Hardware
How-To Resources
Buying Guides
Calculators
Design Tools
Project Guides
Weather Center
More Ways to Learn
Garden Club
Do-It-Yourself Workshops
Video Library

Your Projects

Log In to Access Your Projects

  *Required Fields
 
  Forget Your Password? Click here
  Create an Account